Every Toughpro brake lining passes a strict chain of quality checkpoints before it leaves the factory. Here is how the process works, step by step.
Every incoming batch of raw material is sampled and tested before entering the warehouse.
A fully automatic batching system then weighs each of the dozens of materials in the formula, and mixture uniformity is checked after blending.
Four-column multi-cavity hydraulic presses control temperature within 1 degree C, together with precise pressure and timing, while online weighing keeps weight error within 1 gram.
A dedicated operator monitors the 12-hour heat treatment curve to stabilize friction performance.
CNC drilling platforms verify hole roundness, position and size to prevent stress cracks after installation.
Two dedicated inspectors run unscheduled spot checks on every batch on the line to verify dimensional accuracy and structural integrity during machining.
Combination grinders hold thickness tolerance at 0.02 mm and check parallelism and flatness for a perfect fit against the brake drum or disc.
Batch-specific codes are printed to enable full traceability from raw material to finished product, followed by protective shrink-wrapping.
Finished goods are packed by automatic balers, appearance-checked for consistency, and released to the warehouse only after passing every checkpoint.
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